吉林石化丙酮氰醇智慧实验室投运
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摘要:吉林石化丙酮氰醇智慧实验室投运

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中国石油网消息:“只要提前设定好程序,然后把所有样品瓶都放进去,再按一下启动键,就可以等待分析结果了。全程自动化,太牛了。”7月31日,吉林石化质量检验中心员工在全新投运的丙酮氰醇智慧实验室现场感慨道。

China Petroleum News: "As long as you set the program in advance, then put all the sample bottles in, and press the start button, you can wait for the analysis results. It's fully automated, truly amazing." On July 31st, employees from the Quality Inspection Center of Jilin Petrochemical Company expressed their amazement at the scene of the newly launched intelligent acetone cyanuric acid laboratory.


本次投运的智慧实验室,创新采用“自动化运行+智慧化调度+智能化管控”“三位一体”设计体系,深度集成协作机器人、精密自动分析设备、智能调度控制系统等先进技术,实现样品自动上样、开盖、分析、清洗、残液回收及数据上传全流程自动化无人作业。相较于人工分析存在操作手法差异、读数偏差等不确定因素,智慧实验室有效缩小了人为分析误差。

The smart laboratory put into operation this time innovatively adopts a "three-in-one" design system of "automated operation + intelligent scheduling + intelligent control", deeply integrating advanced technologies such as collaborative robots, precise automatic analysis equipment, and intelligent scheduling control systems, to achieve fully automated unmanned operation throughout the process of sample loading, opening, analysis, cleaning, residual liquid recovery, and data upload. Compared with manual analysis which has uncertain factors such as operational techniques differences and reading deviations, the smart laboratory effectively reduces human analysis errors.


此外,实验室系统与企业LIMS平台、数据自动采集系统深度联通,所有分析数据全程留痕、可追溯,构建起数据闭环管理体系;同时配套安全联动机制,通风橱与安全防控系统实时联动,可快速处置异常工况、切断安全风险链路,筑牢本质安全防线。“丙酮氰醇是剧毒化学品,智慧实验室实现了‘人与样品、人与设备’双物理隔离,大幅降低样品分析过程中人员的安全风险。”吉林石化质量检验中心西部质检二车间主任王毅介绍说。

In addition, the laboratory system is deeply connected with the enterprise LIMS platform and the automatic data collection system. All analysis data are fully traceable and recorded throughout the process, forming a data closed-loop management system. At the same time, a safety linkage mechanism is also in place. The fume hood and the safety prevention system are in real-time connection, enabling quick handling of abnormal situations and cutting off the safety risk chain, thus strengthening the intrinsic safety defense line. "Acetone cyanohydrin is a highly toxic chemical. The intelligent laboratory has achieved 'physical isolation between people and samples, and between people and equipment', significantly reducing the safety risks for personnel during sample analysis," said Wang Yi, the director of the Western Quality Inspection II Workshop of Jilin Petrochemical Quality Inspection Center.


目前,该智慧实验室已经可以一次连续完成50个丙酮氰醇、甲甲酯中控样品的多项核心指标检测,完全满足生产装置中控分析需求。依托智能调度算法,系统可根据样品检测优先级、检测项目差异智能排序作业流程,大幅提升质检调度灵活性与整体运行效率。实验室实现质检效率、响应速度、资源利用率三重提升,精准适配化工装置连续化生产的高效质检需求。

Currently, this intelligent laboratory is capable of conducting multiple core indicator tests for 50 samples of acetone cyanohydrin and methyl pentafluorophenyl ether in a single continuous process, fully meeting the on-site control analysis requirements of the production facilities. Relying on intelligent scheduling algorithms, the system can intelligently prioritize and sort out the operation procedures based on the sample testing priority and differences in testing items, significantly enhancing the flexibility of quality inspection scheduling and overall operational efficiency. The laboratory has achieved a triple improvement in quality inspection efficiency, response speed, and resource utilization rate, precisely adapting to the efficient quality inspection needs of the continuous production of chemical plants.


“投用智慧实验室,是对传统质检分析作业模式的革新。当前,我们正在持续优化调试智慧实验室各项实用功能,精准匹配日常化验分析的个性化、精细化作业需求。同时,立足智能化转型发展需要,我们也将重点强化岗位技术人员自动化设备操作与信息化系统应用能力培训,着力打造一支懂专业、通智能、善创新的专业化人才队伍,为后续滴定、色谱、水质、物性等各类智慧实验室迭代升级、规模化建设筑牢人才支撑。”吉林石化质量检验中心副经理孙煜凯介绍。

The implementation of the intelligent laboratory represents an innovation in the traditional quality inspection and analysis operation model. Currently, we are continuously optimizing and debugging the various practical functions of the intelligent laboratory to precisely match the personalized and refined operational needs of daily laboratory analysis. At the same time, based on the requirements of intelligent transformation and development, we will also focus on strengthening the training of on-site technical personnel in the operation of automated equipment and the application of information systems, aiming to build a professional team that is proficient in their specialties, knowledgeable about intelligence, and skilled in innovation. This will provide a solid talent support for the subsequent iterative upgrades and large-scale construction of various intelligent laboratories such as titration, chromatography, water quality, and physical properties. This was introduced by Sun Yuke, the deputy manager of the Quality Inspection Center of Jilin Petrochemical Company.


“一键智检”,不仅开启了吉林石化质检智能化的新征程,更是数智技术与化工生产深度融合的成功实践。吉林石化将持续发挥科技创新主体作用,总结用好现有实践经验,积极探索拓展炼化一体化生产一线智能化场景应用新模式,全面加速企业数智化转型与智能化发展进程。

"Smart Inspection One-Click" not only marks the beginning of a new journey of intelligent quality inspection for Jilin Petrochemical, but also represents a successful practice of the deep integration of digital and intelligent technologies with chemical production. Jilin Petrochemical will continue to play the leading role of a technological innovation entity, summarize and make good use of existing practical experiences, and actively explore and expand new application models of intelligent scenarios in the front line of integrated refining and chemical production, comprehensively accelerating the digital and intelligent transformation and development process of the enterprise.


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