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摘要:今年,乌鲁木齐石化凭借扎实的精细化生产管理,实现100%全品类1A低硫石油焦稳定生产。截至6月17日,焦化装置满负荷运行,高端产品占比同比提升24.67%。
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中国石油网消息:今年,乌鲁木齐石化凭借扎实的精细化生产管理,实现100%全品类1A低硫石油焦稳定生产。截至6月17日,焦化装置满负荷运行,高端产品占比同比提升24.67%。 China Petroleum News: This year, Urumqi Petrochemical has achieved 100% stable production of all types of 1A low-sulfur petroleum coke through its solidized refined production management. As of June 17th, the coking unit is operating at full capacity, and the proportion of high-end products has increased by 24.67% compared to the same period last year. 随着疆内高端碳素制品、石墨电极、负极材料产业持续扩容,市场对低硫、低灰分高品质石油焦的需求不断走高,高品质石油焦价格优势突出。立足乌石化原油加工特性与装置布局实际,公司精准对接市场需求,推行渣油分储分炼、石油焦分储分销模式,聚焦低硫、低灰分核心指标技术攻坚,推动优质石油焦产品的稳定产出,助力企业提质增效。 With the continuous expansion of the high-end carbon products, graphite electrodes and negative electrode materials industries within the region, the market demand for high-quality petroleum coke with low sulfur and low ash content has been continuously increasing. The price advantage of high-quality petroleum coke is prominent. Based on the processing characteristics and device layout of the Ulan Petrochemical crude oil, the company precisely meets market demands, implements the mode of separate storage and separate refining of residual oil and separate storage and distribution of petroleum coke, focuses on technological breakthroughs in core indicators such as low sulfur and low ash content, promotes the stable production of high-quality petroleum coke products, and helps the enterprise improve quality and increase efficiency. 公司规划和科技信息部联合炼油一部,启动公司级增产高品质石油焦技术攻关项目。结合两套焦化装置的差异化运行特性,定制“个性化”调整方案,在工艺调控、原料管控、现场作业、动态监测方面加强管控,牢牢守住产品质量底线。 The company's planning and technology information department, in collaboration with the first refining department, initiated a company-level technological research project aimed at increasing the production of high-quality petroleum coke. By leveraging the distinct operational characteristics of the two coking units, a "tailored" adjustment plan was developed. Enhanced control was implemented in areas such as process regulation, raw material management, on-site operations, and dynamic monitoring, ensuring the firm grip on the quality standards. “市场在哪里,生产就在哪里。”炼油一部生产技术组副组长孔繁韬说。乌石化紧扣市场需求,深耕精益生产,通过优化原料配比、精准调控炉温、动态调整操作参数等方式,找准产量与品质的最佳平衡点,全力保障高端产品稳产优产。 "Where there is a market, there is production." said Kong Fan Tao, deputy team leader of the Production Technology Group of the Refining Department One. U Petrochemical closely follows market demands and focuses on lean production. By optimizing raw material ratios, precisely regulating furnace temperatures, and dynamically adjusting operation parameters, they have identified the optimal balance point between output and quality, and are fully committed to ensuring stable and high-quality production of high-end products. “炉温精准调控是实现高品质的关键突破点。”孔繁韬介绍,经过多轮调试试验,反复比对清焦周期与产品质量之间的影响,团队摸索出了最优运行工况。工艺方案通过优化加热炉温度控制策略,规范冷焦塔吹汽作业及加热炉清焦作业,有效稳定了装置运行状态,将石油焦挥发分严格控制在1A品级标准以内。同时,通过常态化塔口清焦作业,确保反应系统压力与温度处于稳定区间,生产节奏精准可控,保障产出石油焦全部符合1A品级要求。 "Accurate temperature control of the furnace is a key breakthrough point for achieving high quality." Kong Fan Tao explained. After multiple rounds of debugging and tests, and repeated comparisons of the impact between the coke cleaning cycle and product quality, the team discovered the optimal operating conditions. Through optimizing the temperature control strategy of the heating furnace, standardizing the steam blowing operation of the cold coke tower and the coke cleaning operation of the heating furnace, the operation status of the plant was effectively stabilized, and the volatile matter of petroleum coke was strictly controlled within the standard of grade 1A. At the same time, through regular coke cleaning operations at the tower outlet, the pressure and temperature of the reaction system were kept within a stable range, the production rhythm was precisely controllable, and all the petroleum coke produced met the requirements of grade 1A. 在源头管控上,技术团队组织开展了渣油原料常态化筛查,持续监测进入焦化装置的原料品质,严格控制钙、铁、钒、镍等金属杂质的含量,规避了因原料波动引发的质量问题。 In terms of source control, the technical team organized regular screening of the crude oil raw materials, continuously monitoring the quality of the raw materials entering the coking unit, strictly controlling the content of metal impurities such as calcium, iron, vanadium, and nickel, thus avoiding quality issues caused by fluctuations in the raw materials. 技术人员开展石油焦质量动态监测预警,实现质量风险预判,每日跟踪、复盘分析石油焦质量数据,设定挥发分预警阈值,异常问题即时讨论、闭环整改。当指标逼近预警区间时,操作人员及时微调关键工艺参数,快速消除原料与工况的波动,杜绝产品质量超标问题。 The technicians conduct dynamic monitoring and early warning of the quality of petroleum coke, achieving quality risk prediction. They track and review the quality data of petroleum coke on a daily basis, set warning thresholds for volatile matter, and immediately discuss and implement closed-loop rectification for any abnormal issues. When the indicators approach the warning range, the operators promptly adjust the key process parameters to quickly eliminate fluctuations in raw materials and operating conditions, and prevent the occurrence of product quality exceeding standards. 如今,乌石化产品结构仍在持续升级,高端产品市场竞争力显著增强,企业提质增效成效凸显,充分展现了精细化生产管理的核心价值。 Currently, the product structure of U Petrochemical Company is still undergoing continuous upgrading. The market competitiveness of its high-end products has significantly improved, and the enterprise's efforts to enhance quality and increase efficiency have been highly effective, fully demonstrating the core value of refined production management. |
















