广西石化首次实现高抗冲聚苯乙烯工业化生产
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摘要:广西石化首次实现高抗冲聚苯乙烯工业化生产

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中国石油网消息:9月7日获悉,广西石化30万吨/年聚苯乙烯装置成功产出合格HIPS-825高抗冲聚苯乙烯产品,实现新产品一次投产成功。此次新产品顺利下线,进一步丰富了公司高端聚苯乙烯产品矩阵,大幅提升装置柔性生产能力和高端新材料保供水平,有效补齐华南地区高抗冲聚苯乙烯供给短板。

China Petroleum News: On September 7th, it was learned that the 300,000-ton/year polystyrene plant in Guangxi Petrochemical successfully produced qualified HIPS-825 high impact polystyrene products, achieving the successful first production of a new product. The successful rollout of this new product has further enriched the company's matrix of high-end polystyrene products, significantly enhanced the flexibility of the plant's production and the supply capacity of high-end new materials, and effectively filled the supply gap of high impact polystyrene in the South China region.


HIPS-825是市场刚需的高附加值新材料,具有抗冲击性能强、加工流动性优、成型稳定性好、综合品质高等突出优势,是支撑区域家电制造、汽车配套、轻工产业升级的基础原料。长期以来,华南地区高端HIPS产品本地产能不足、对外依赖度高,此次新品投产,将进一步完善区域新材料产业链布局,助力地方产业集群提质增效。

HIPS-825 is a high-value-added new material that meets the urgent needs of the market. It boasts outstanding advantages such as strong impact resistance, excellent processing fluidity, good molding stability, and superior overall quality. It is a fundamental raw material that supports the regional home appliance manufacturing, automotive component supply, and light industry industrial upgrading. For a long time, the local high-end HIPS products in South China have suffered from insufficient domestic production capacity and high dependence on imports. The launch of this new product will further improve the regional new material industrial chain layout and help enhance the quality and efficiency of local industrial clusters.


聚苯乙烯装置采用中国石油自主研发的第二代聚苯乙烯专有技术,集成储存配料、聚合脱挥、热油循环、精密造粒等全流程先进工艺,主要生产通用料GPPS和高抗冲HIPS两大系列产品。整套工艺成熟稳定、自动化程度高、质量可控性强,20年超长设计运行周期,为高端新材料持续稳产优产提供硬核装备支撑。

The polystyrene production facility adopts the second-generation proprietary technology for polystyrene independently developed by China National Petroleum Corporation. It integrates advanced processes such as storage and batching, polymerization and evaporation, hot oil circulation, and precise granulation throughout the entire production process. The main products are the general-purpose material GPPS and the high-impact-resistant HIPS. The entire process is mature and stable, with high automation levels and strong quality control capabilities. It has a 20-year ultra-long design operation cycle, providing strong equipment support for the continuous and high-quality production of high-end new materials.


依托自有核心工艺技术,公司各专业部门协同联动、靠前攻坚,科技、生产、营销系统统筹部署,细化转产方案、严控工艺风险。化工二部牵头对接专利商,多轮开展工艺论证、参数优化、流程复盘等工作,全面完成设备隐患排查、技术消缺和系统优化,夯实投产硬件基础。

Relying on its own core technological processes, all professional departments of the company have collaborated and advanced in their efforts. The science and technology, production, and marketing systems have coordinated to deploy the plan. Detailed production plans have been formulated, and process risks have been strictly controlled. The Chemical Department II has taken the lead in communicating with patent holders, conducting multiple rounds of process demonstrations, parameter optimizations, and process reviews. They have comprehensively completed equipment hazard inspections, technical rectifications, and system optimizations, laying a solid foundation for the equipment startup.


坚持市场需求导向,公司联合华南化工销售深入下游企业调研,精准匹配终端加工工况和性能标准,针对性优化原料配比、聚合反应等关键参数,实现产品性能与市场需求精准适配。

Adhering to the market demand orientation, the company collaborates with South China Chemical Sales to conduct in-depth research with downstream enterprises, precisely matching the processing conditions and performance standards at the end of the production process. It then optimizes key parameters such as raw material ratios and polymerization reactions in a targeted manner, achieving a precise fit between product performance and market demands.


■延伸阅读

■ Extended Reading


高抗冲聚苯乙烯:塑料里的韧性“多面手”

High Impact Polystyrene: The Versatile "Flexibility Expert" in Plastics


高抗冲聚苯乙烯简称HIPS,是在通用聚苯乙烯基础上引入橡胶改性得到的高分子新材料,是石化行业十分常见的改性热塑性塑料。普通聚苯乙烯质地脆硬,受到撞击容易开裂破碎;而HIPS产品通过橡胶组分改性,在保留良好加工性能的同时,大幅提升抗冲击韧性,解决普通聚苯乙烯脆性大的痛点,是轻工制造领域十分重要的改性塑料。

High impact polystyrene is abbreviated as HIPS. It is a new high-molecular material obtained by introducing rubber modification into general polystyrene. It is a very common modified thermoplastic in the petrochemical industry. Ordinary polystyrene is brittle and hard, and is prone to cracking and breaking when impacted. However, HIPS products are modified with rubber components. They retain good processing performance while significantly enhancing the impact resistance, solving the problem of high brittleness of ordinary polystyrene. It is an important modified plastic in the light industry manufacturing field.


HIPS产品内部具有独特的“海岛结构”:聚苯乙烯构成连续基体如同大海,细小橡胶颗粒如同海中岛屿。当材料受到外力冲击时,橡胶颗粒可以吸收冲击能量,阻止裂纹蔓延,让材料韧性大幅提升。改性之后,材料变为乳白色不透明,在保留良好刚性、易着色、易注塑成型、电绝缘性能好的同时,抗冲击能力成倍提高,性价比突出。

The HIPS product has a unique "island structure" inside: the polystyrene forms a continuous matrix like the sea, while the tiny rubber particles resemble the islands in the sea. When the material is subjected to external force impact, the rubber particles can absorb the impact energy, prevent the crack from spreading, and significantly enhance the material's toughness. After modification, the material becomes milky white and opaque. While maintaining good rigidity, easy coloring, easy injection molding, and excellent electrical insulation performance, its impact resistance is increased by several times, and the cost performance is outstanding.


在日常生活中,HIPS随处可见。家电领域大量用于电视机外壳、冰箱内饰、空调零部件,耐低温、尺寸稳定。汽车领域多用于车内装饰件、内饰盖板等零部件,轻量化的同时提升使用安全性。打印机外壳、小家电壳体、仪器仪表外壳都可以见到它的身影。在日用消费品领域,收纳箱、玩具、文具、食品吸塑包装等一次性包装制品也广泛采用该产品。

In daily life, HIPS can be found everywhere. It is widely used in the appliance industry for the outer shells of televisions, the interiors of refrigerators, and components of air conditioners, featuring low-temperature resistance and stable dimensions. In the automotive field, it is mostly used for interior decorative parts, interior cover plates, etc., achieving lightweight while enhancing safety. Its presence can also be seen in printer casings, small household appliance shells, and instrument and meter shells. In the field of daily consumer goods, storage boxes, toys, stationery, and food plastic packaging for one-time use all widely adopt this product.


作为通用改性塑料,它兼顾性能与成本,从石化装置产出的一颗颗树脂颗粒,经过注塑、吸塑等工艺,变成千家万户身边的各类制品,在轻工、家电、包装产业中扮演着不可或缺的角色。

As a general-purpose modified plastic, it strikes a balance between performance and cost. From the resin particles produced by petrochemical plants, through processes such as injection molding and blow molding, they are transformed into various products found in households, playing an indispensable role in the light industry, home appliances, and packaging industries.



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