吉林石化可视化管理系统 赋能装置高质量运维
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摘要:吉林石化可视化管理系统 赋能装置高质量运维

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中国石油网消息:8月26日,吉林石化建修专业乙二醇保全班组开展新环氧乙烷装置P?801E循环泵机械密封更换作业。班长刘志杰运用可视化设备管理系统,调取检修机具、风险要点、作业工序及防护用品清单,做实检修前期准备。

China Petroleum News: On August 26th, the maintenance team specializing in ethylene glycol at Jilin Petrochemical Company carried out the operation of replacing the mechanical seal of the P?801E circulating pump in the new ethylene oxide plant. Team leader Liu Zhijie utilized the visual equipment management system to retrieve the list of maintenance tools, risk points, operation procedures, and protective equipment, ensuring thorough preparation for the maintenance work.


这套可视化设备管理系统聚焦炼化装置设备检维修高危作业特点,搭建三大核心功能模块,构建全流程数字化维保体系。吉林石化炼油化工转型升级项目落地投产后,新设备、新工艺、新工况对装置设备日常维保工作提出更高要求。传统设备检修前的准备工作,依靠人工查阅图纸、纸质台账,检修人员凭经验开展,既影响检修效率和质量,也存在安全风险。

This visual equipment management system focuses on the characteristics of high-risk operations in the inspection and maintenance of refining and chemical equipment. It builds three core functional modules and constructs a full-process digital maintenance system. After the implementation and commissioning of the transformation and upgrading project of Jilin Petrochemical's refining and chemical operations, new equipment, new processes, and new operating conditions have raised higher requirements for the daily maintenance of the equipment in the plant. The preparatory work before traditional equipment maintenance relies on manual review of drawings and paper-based ledgers, and the maintenance personnel carry out the maintenance based on experience. This not only affects the efficiency and quality of the maintenance but also poses safety risks.


全新管理系统的设备参数模块完整记录设备转速、扬程、密封形式、输送介质等关键数据,实现设备信息即时查询、随时调用;介质特性与应急模块直观展示危化物料理化属性、作业风险、防护标准及急救流程,推动安全管控关口前移;机具选型模块结合现场工况智能匹配施工工具,提升检修筹备效率近30%。

The equipment parameter module of the new management system comprehensively records key data such as the rotational speed, head, sealing method, and the medium being transported of the equipment. It enables real-time query and immediate access to equipment information. The medium characteristics and emergency module visually presents the physical and chemical properties of hazardous materials, operational risks, protection standards, and emergency response procedures, promoting the advancement of safety control measures to the front end. The machinery selection module intelligently matches construction tools based on on-site conditions, increasing the efficiency of maintenance preparation by nearly 30%.


此外,数字化平台实现设备资料长期留存、实时更新,有效解决纸质资料易破损、丢失、更新滞后等难题,破解人员轮岗、变动带来的技术经验断层问题,保障装置维保工作无缝衔接、稳定可控。

In addition, the digital platform enables the long-term retention and real-time update of equipment data, effectively solving the problems of easily damaged, lost, and outdated paper-based materials, as well as the technical experience gap caused by personnel rotation and changes. This ensures seamless and stable control of the equipment maintenance work.


平台目前处于调试完善阶段,后续将持续迭代优化系统功能,增加视频动画演示等动态教学内容,推动平台与设备动态监控系统融合联动等,实现隐患超前治理、检修精准施策、安全可靠保障。

The platform is currently in the stage of debugging and improvement. In the future, it will continue to iterate and optimize the system functions, add dynamic teaching contents such as video animations, and promote the integration and linkage of the platform with the dynamic monitoring system of equipment, etc., to achieve early detection and prevention of potential hazards, precise maintenance measures, and reliable safety guarantees.


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